Manufacturing process selection and Design for manufacturing
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Design for manufacturing or DFM is a very important practical activity in Mechanical design engineering.
Converting concept into designs which can be manufactured and ready for implementation is a key skill in product development.
This course attempts to cover the basics of designing for manufacturing including selecting a suitable process based on various criteria and designing for the process to reduce cost and improve ease of manufacturing .
Topics covered are
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Importance of Process selection
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Parameters and Criteria for selection
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Comparison of processes
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Process- Shape matrix
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Section wall thickness and Tolerance ranges
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Cost associated
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Part complexity and part cost
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Prototyping vs production
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Case studies in process selection
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Designing for Forging – principles and guidelines
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Designing for Casting – principles and guidelines
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Design for Injection Molding – Principles and guidelines.
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Exercises to practice
The learning outcome of this course is to develop a strong basic comparative understanding of various processes and get started with designing as per certain processes to build DFM skills for mechanical design & product development.
Course will be best suitable for Mechanical design engineers who want to level up their DFM knowledge and skills .
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1IntroductionVídeo Aula
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2Importance of the process in Mechanical design engineeringVídeo Aula
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3Design approaches for process selectionVídeo Aula
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4Common processesVídeo Aula
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5Process flow of a connecting rodVídeo Aula
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6Casting processesVídeo Aula
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7Forming processesVídeo Aula
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8Moulding processesVídeo Aula
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9Selection process and Parameters which governVídeo Aula
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10Process- material compatibilityVídeo Aula
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11Shapes of Engineering partsVídeo Aula
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12Process Shape MatrixVídeo Aula
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13Section ThicknessVídeo Aula
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14Intro to Tolerance and Dimensional accuracyVídeo Aula
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15Tolerance ranges of processes and surface roughnessVídeo Aula
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16Types of CostsVídeo Aula
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17Cost modelVídeo Aula
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18Cost comparison of processesVídeo Aula
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19Relative Cost between Process- Sand casting vs Die castingVídeo Aula
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20Part complexity and part costVídeo Aula
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21Prototyping processesVídeo Aula
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223D printing and Injection MoldingVídeo Aula
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23Summary - Process selectionVídeo Aula
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24Case study 1 - Steering column mount bracketVídeo Aula
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25Case study 2 : Stepped shaft with keywayVídeo Aula
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26Case study 3 : Shifter forkVídeo Aula
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27Case study 4 : Steering knuckleVídeo Aula
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28Case study 5 : Electronic EnclosureVídeo Aula
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29Case study 6 : Brake line bracketVídeo Aula
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30ExerciseVídeo Aula
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33Introduction to ForgingVídeo Aula
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34Impression Die forging Forging terminologies- Cross sectionVídeo Aula
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35Generic Design principles in forging designVídeo Aula
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36Fillet Radii and Draft anglesVídeo Aula
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37Web depth and wall thicknessVídeo Aula
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38Parting lineVídeo Aula
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39Grain Orientation and Affect of Parting LineVídeo Aula
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40Side thrust force in Forging DiesVídeo Aula
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41Ease of Forging - order of difficultyVídeo Aula
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42Case study : Design for ForgingVídeo Aula
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43ExercisesVídeo Aula
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44Introduction to Casting , parameters which govern qualityVídeo Aula
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45Generic Design principles in Casting designVídeo Aula
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46Terms in Casting- Draft , core,Vídeo Aula
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47Importance of Parting lineVídeo Aula
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48Design features, poor and goodVídeo Aula
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49Reducing number of cores and Reducing complexityVídeo Aula
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50Hot spots and RibsVídeo Aula
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51Summary - Design for CastingVídeo Aula
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52Generic Design principles of Injection molding designVídeo Aula
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53Parts of Injection Molding DieVídeo Aula
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54Generic Design Rules applied , examplesVídeo Aula
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55Core strengtheningVídeo Aula
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56Gate locationVídeo Aula
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57Sinking and Warping DefectsVídeo Aula
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58Bosses and GussetsVídeo Aula
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59ExampleVídeo Aula
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60ExercisesVídeo Aula
